We deliver dedicated remote development teams featuring some of Bangladesh’s most talented engineers.
We deliver dedicated remote development teams featuring some of Bangladesh’s most talented engineers.
A custom SolidWorks automation system that turned hours of manual configuration, drawing, and export work into a process engineers complete in minutes — without sacrificing accuracy at scale.
A task that took 325 minutes of manual engineering work now completes in 13 minutes with zero manual intervention.
Crusader Caravans, an Australian leader in rugged, luxury caravans for families and adventure seekers, faced a growing problem. As demand for custom-built caravans surged, their manual design process couldn’t keep up.
Engineers spent hours on repetitive tasks: configuring parts, generating drawings, managing assemblies, and exporting files. Errors crept in. Lead times stretched. Scaling seemed impossible.
They needed a solution that could handle infinite customization without sacrificing speed or accuracy.
We developed a custom CAD automation system that transformed their SolidWorks workflow into a streamlined and error-resistant production engine.
By leveraging SolidWorks macros, database-driven configuration data, and API integrations, we automated the entire process from intelligent part selection to final export. The result enables Crusader to deliver highly personalized caravans at scale with greater speed, accuracy, and consistency.
Think of it as giving your design software a brain. CAD automation connects tools like SolidWorks with custom macros using configurations to handle repetitive work automatically. Engineers stop drowning in mundane tasks and start focusing on what matters: innovation and quality
Every piece was built to remove a specific manual bottleneck from Crusader’s SolidWorks production line.
Reads customer specs from the database and automatically adjusts components — suppressing unnecessary parts and activating the right features. No manual tweaking.
Integrated with COTS API, the system automatically assigns the correct materials to every component. Consistency across hundreds of parts? Guaranteed.
A custom add-in dynamically adjusts A-frame lengths, activates toolboxes, and configures settings to exact customer specs, all with zero manual intervention.
Bills of Materials generate automatically. Balloons are placed and part numbers pulled directly from the model — hours of work completed in minutes.
Renaming files, managing assemblies — the system handles it all, eliminating tedious manual steps and the errors that come with them.
Automatically selects and replaces library assemblies — like swapping a refrigerator model — ensuring consistency across every build.
Custom macros create complex Cut-Extrude features with precision, modeling intricate components in seconds instead of manual modeling sessions.
One click. Parasolid files, PDFs, and drawing documents were all exported in bulk. Hours of repetitive exporting? Gone.
Parts are automatically selected by thickness and exported as Parasolid files for manufacturing. The right parts, every time, without manual filtering.
Two sample workflows from the system, showing the exact time savings achieved on real production tasks.
Crusader’s customers expect near-unlimited personalization. We built a flexible system that handles complex configurations while letting engineers make quick adjustments when needed.
Limited memory and processing power? No problem. We optimized every macro and process to run efficiently within Crusader’s existing systems.
Automation didn’t just save time — it changed what Crusader’s production line is capable of.
Custom configurations that took hours now complete in minutes. Engineers spend time engineering, not clicking through menus.
Automated validation means every configuration is correct the first time. No more costly mistakes are made on the production floor.
Complex custom orders flow through the system effortlessly. Customers get exactly what they want without slowing down production.
Higher volumes, more complex designs — the system handles it all without breaking a sweat or requiring additional staff.
Before automation
After automation
reduction in turnaround time
Tell us about your CAD, engineering, or production bottleneck. We’ll show you what automation could look like for your team.
